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A1500L Ice Cream Freezer
Runchen FruntTM-A1500 is a continuous automatic ice cream freezer with a prudent design. It can produce 300-1500 L of ice cream with a uniform and high quality per hour( 80-400 US gal ), and has a wider operation range while having both a low wastage. Because of the high flexibility, the operations of the machine will be very convenient.
The machine has a cold source of its own and can be connected with the power supply, air, water and ice cream ingredients at any time. The constant airflow and ice cream ingredients will be pumped into the freezing cylinder through the European imported gear pump. The freezing cylinder is refrigerated by the refrigeration device brought by itself. The air is mixed into the mixture by the stirring scraper during the process of passing through the cylinder. The special stainless steel scraper mounted on the stirring scraping device continuously scrapes the ice cream on the freezing cylinder wall, then the ice cream discharges out of the discharging pipe.
Action
Standard design
Standard Design
Frunt-A1500, the continuous freezer is made up of high quality materials, and the design of the machine meets the strict standards of hygiene, reliability, and durability. All parts contacting the ice cream ingredients and ice cream in this freezer are totally made up of stainless steel or other materials which conform to the food safety standards. The machine conforms to EHEDG and 3-A hygiene standards.
Freezer Frame
The freezer frame is a self-supporting structure which is made up of stainless steel. The stainless steel side door and the back board can be disassembled in order to contact all the parts in the machine.
Freezing Cylinder
The freezing cylinder with a hard chromium plating and mirror polished inner surface can provide efficient heat exchange between the ice cream ingredients and refrigerants and thus freezes the ice cream ingredients effectively.The cylinder is also equipped with the stainless steel mixing device including the scraper and the whisk parts, which ensure the products have a smooth and even texture.
Refrigeration System
The refrigeration system is equipped with the inner compressor and the plate heat exchanger for refrigerant condensation.
Pump Unit
The mixing pump and the ice cream pump are gear pumps. The design and the materials of pumps are selected carefully to reduce wear, and the gap of pumps can be adjusted according to normal wear. The pumps are driven by the gear motor controlled by the frequency transformer.
Air Flowmeter
The air mass flow controller adjusts the air flow to make sure the excess production of frozen ice cream remains at the presets. The built-in air drying device ensures the products' water content below 0.8g/m(0.02g/cu. ft.).
Control panel
All functions of the freezer equipped Siemens PLC can be operated through the front touch screen panel.The control panel provides clear and intelligible information for operators by displaying graphics and text, which includes the following functions:
Freezer Operation
The machine can produce products after connecting the power supply, water, air and ice cream ingredients.
Startup
Benefiting from the formula menu and the automatic start procedure which are controlled by PLC, the freezing machine is easy to start.
During Production
Before and during production, the following production parameters controlled by PLC can be adjusted and monitored through touch screen panel:
If a forced shutdown occurs during the production process, rapid defrosting will occur, allowing for a quick restart of production without damaging the freezing machine.
Cleaning
The freezer can activate the CIP procedure controlled by PLC to clean through connecting to the central CIP system. The procedure ensures wheels of the gear pump are disengaged, allowing a large amount of detergent to flow. The PLC procedure can also ensure that pumps and stirring devices can be activated at certain time intervals during the cleaning process to achieve the maximum cleaning with minimal operating costs. Clamp type pipe joints are equipped in the mixing pipe and ice cream pipe.
Maintenance
The maintenance reminder of stirring scraper, stirring device, air filter and critical pump components controlled by PLC contributes to the maintenance of freezing machine.
Optional Equipment
In order to meet various requirements of special needs, ingredients, and capacity, we provide a series of optional equipment, including:
| Compressor power | 33 KW | 45 HP |
| Refrigerant gas | R507 |
|
| Content of refrigeration | 3.8 kg | 8.4 Lbs |
| Condensing medium | Water |
|
| Hybrid motor power | 11 KW | 14.8 HP |
| Mixing pump motor power | 0.75 KW | 1 HP |
| Cream pump motor power | 0.75 KW | 1 HP |
| Total power | 46 KW | 64 HP |
| Air consumption | 2 m3/h | 36 cu.ft./h |
| Pressure requirement | 6 bar | 87 psi |
| Air quality requirement | 2.5 | 0.06 g/cu.ft. |
| oil-free, maximum moisture content | g/m3 |
|
| Equipped main circuit breaker | 400 V | 70-80 Amp |
Condensate consumption:
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b) Running water+15℃(59℉) c) tower water+30℃(86℉)
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2,236 Liter/h(598 US gallon/h) 3,359 Liter/h(887 US gallon/h) 13,446 Liter/h(3,552 US gallon/h) |
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Water inlet connector |
1 1/4" 1 1/4" 1 1/2" clamp 1 1/2" clamp 160% |
Normal production
300-1500 liter per hour(80-400 US gallon)
The standard production data is based on the following conditions:
|
Inlet of mixture |
+5℃ |
+41℉ |
|
Outlet of mixture |
-5℃ |
+23℉ |
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Expansion rate |
100% |
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|
Fat(HCO) |
10.0 |
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Non-fat dried milk |
10.5 |
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Sugar(Sucrose) |
12.0 |
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Liquid glucose |
5.0 |
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Stabilizer/Emulsifier |
0.5 |
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Total solids |
38.0 |
|
Water |
62.0 |
After receiving customers' actual mix formulas, the more accurate capacity and the temperature of outlet can be defined.
Customer Inquiry
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