Die Plate

The mold used to freeze ice cream into shape is welded on the surface of the circular rotating table, and put on the salt water channel. The die plate is made of stainless steel.  In the standard die plate, there are 16 mold cups in each row, and the quantity of mold cups is 16x126=2016. The maximum product thickness corresponding to 126 rows of mold cups is 24 mm. We can also provide the die plates in other specifications (see "Optional Equipment").

The die plate of RM35 can produce the popsicle with a maximum length of 144 mm(5.67”). The stick inserted in the ice cream or popsicle should be above the die plate by at least 30 mm (1.18”).

Salt Water Tank

The circular salt water tank made by welding double layers stainless steel wall is equipped with an insulation system.There are two rails on the outside of the salt water tank, which are used to install the stick insertion device, washing device, filling device etc. The salt water tank is divided into the freezing of cold salt water part, and the drafting of hot salt water.

Cooling System

The primary cooling system uses ammonia as the refrigerant, excluding the evaporator used for salt water's heat exchange. The second cooling system is a cold salt water bath system. The cold salt water is circulated by an axial flow pump, and its distribution channel is made up of stainless steel.

Defrosting System

Users should choose whether to use electricity or steam to heat the hot salt water when ordering goods. The salt water is spurted on the outside surface of the mold cups by the nozzle system. The defrosting system is equipped with a separate centrifugal pump and a thermostat to prevent the drafting device from working when the temperature of the salt water is too low. The temperature of the hot salt water must be controlled below 25℃ at any time to prevent the die plate from withstanding excessive thermal stress.

Main Driving System

All main functions are performed by the mechanical mechanism controlled by the cam. The auxiliary function and others in need of limited energy are performed by the compressed air system.

Electric Equipment

The electric equipment are installed in a separate stainless steel electrical cabinet, including the main circuit breaker, the circuit breaker, the motor starter with the protection device, the control relay for heating control, the transformer for controlling voltage, and  the timer. 

Control Panel

The operations are controlled by the control panel installed in the machine. The machine has a high degree of automation. All functions are controlled by the PLC. There are buttons, a pilot lamp, and a digital display for displaying evaporating temperature and cold salt water temperature. The temperature of hot salt water controlled by electrons is displayed in the control panel. There is a monitor which can display letters and numbers provides the information of operation and diagnosis. The panel also has an audible alarm. We can provide the mainframe which can communicate with the central control computer to substitute the standard PLC, if needed(see "Optional Equipment").

Filling Equipment

The standard ice cream filling equipment is designed to drum type  quantitative filling equipment to fill from the top. The equipment includes a column tube and a filling nozzle, and the filling equipment installed on it can be replaced.

Manual Stick Insertion Device

The device inserts sticks into the popsicles automatically, and the loading of the bulk sticks is fulfilled manually. The device includes a storing box for reserving bulk sticks.

Release Instrument

The instrument includes a straight chain conveyor, and there are 56 releasing arms with stick clamps made of hard metal/stainless steel on the instrument. The release of product is finished through the downward moving of the release arm, and the product is transported to the packaging machine. The direct releasing instrument can be chosen(see " Optional Equipment").

Chocolate Coating Instrument

The instrument is installed in the next step of the releasing instrument, and it includes a chocolate soaking tank and a receiving plate with a scratching bar. The height of the chocolate soaking tank can be adjusted according to the requirement for height of chocolate coating. The external chocolate tank and circular pump need to be provided.

Cleaning And Sterilization Equipment

In order to clean and sterilization the die mold on the site, a cleaning equipment is installed on the supporting rail of the salt water tank. The equipment should be connected to water, steam, and cleaning agent.

Platform

Two stainless steel platforms and a stainless steel bridge crossing over the mold plate are provided.

Standard Equipment

01  Ice cream filling instrument

02  Chocolate coating instrument

09  Single colored water ice filling equipment

17  Water ice pumping equipment:(including vacuum pump and feedback pump)

19  Manual stick plugging instrument

20  Cleaning and sterilization equipment

Optional equipment

Technical Parameters

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