 |
EX800 Extrusion and Slicing Line for Ice Cream
Runchen©Expro™-EX800 is an ice cream extrusion line, which is composed of a reciprocating product tray transmission system and an instant freezing storage. The inlet/outlet of product is set at the front of the instant freezing storage and connected to the work platform, forming a circular transmission system. A standard station frame is installed on the work platform to extrude, fill and decorate ice creams. Inside the instant freezing storage, the transmission chain twists on two sets of parallel stainless steel frames.
As the first working procedure, the production line extrudes the raw materials of ice creams to the product trays(such as stick-plugged product, slice product or little cake), or its fill the raw materials of ice creams into the pre-distributed cones. Different operating units are used for different products such as stick-plugging device, biscuit distributing device, chewing gum distributing device, ball-shaped cone filling, and the surface will be decorated with ice cream, caramel, juice, jam or dried fruit. Then, the trays with products pass the instant freezing tunnel and are frozen by circulate cooling air. After the ice cream products are frozen, the mechanical hand will take the products away from the trays and soak them in chocolate and pack the products.
Action
Standard design
The chain driving system and the power source of all the devices on the work platform are in the quick freezing tunnel. The driving wheels of the chain transmission system and the main driving shaft under the work platform are directly connected to the main power.
Station frames are installed on the work platform to equip various functional parts to produce special products. These station frames are designed to be exchangeable with one another to produce extrusion-type or filling-type products. All the external surfaces and components of the platform are made of stainless steel or stainless materials.
Instant Freezing Tunnel
The instant freezing tunnel of Runchen©Expro™-EX800 is composed of two sets of the prefabricated independent storage. The evaporator and high-velocity fan are positioned on the side of the chain transmission system. Inside the instant freezing storage, the transmission chain twists on the stainless steel frame along the double helical rail. All the chain supporting parts, chain gears and frames are designed to be easy to clean and maintain. Between the chain bracket and the fan is a corridor for maintenance. The tension mechanism used to fix the transmission chain thoroughly considers the temperature variation in the instant freezing tunnel. The storage panel of the instant freezing tunnel is made of stainless steel plate filled with polyurethane. The bottom storage panel is provided with drainage ditch.
Control System
All the random functions including power component, filling function and surface decoration function of ice cream are all controlled with the PLC on the central control panel. All the production data can be compiled, managed and adjusted in advance on the control panel. When other equipment is connected to the host computer, the equipment can be controlled with different programs.
Cooling System
The standard Runchen©Expro™-EX800 applies ammonia cooling evaporator. As an optional unit, the system can also applies Fareon evaporator.
Product Transmission
Runchen©Expro™-EX800 product transmission instrument is specially designed for transmitting the stick-plugged products. It can be used to soak the stick-plugged products after extrusion hardening in chocolate. The instrument is equipped with 185 mechanical hands and a movable chocolate soaking tank and special chocolate circulating pump.
Optional Equipment
Product type
Biscuit distribution
Vertical extrusion
Stick plugging
Horizontal cutting
Chewing gum distribution
Stick-plugged product
√
√
√
√
Sandwich product
√
√
√
Slice product
√
√
Product type
Cone distribution
Chocolate coating
Intermittent filling
Pen filling
Top decoration
Circular cup
√
√
√
Cone
√
√
√
√
Little cake
√
√
Product type
Horizontal extrusion
Vertical cutting
Quantitative caramel
Top decoration
Dry topping
Lump product
√
√
√
√
Strip product
√
√
√
√
Normal production
Capacity(unit per hour)
Strip:small
large
9000
1000
Stick-plugged ice cream:
9000
Ice cream cone:
7000
Ice cream cup:
7000
Sandwich ice cream:
8000
Ice cream cake: no coating
7000
Block ice cream
14000
The capacity is based on the standard ice cream products with the following formula and the evaporating temperature of -45℃.
| Grease | Non-fat powdered milk | Sugar(cane sugar) | Glucose plasm | Subsidiary material | Content of condensate | Water | Total |
| 10.0% | 11% | 12.0% | 5.5% | 0.5% | 39.0% | 61.0% | 100.0% |
The capacity of the slice products is based on the standard products with the maximum thickness of 25 mm.
The capacity of the tapered cones is based on the standard products with the maximum diameter of 60 mm.
Technical data
Instant freezing tunnel
Thickness of polyurethane foam board
120 mm
Tray transmission system
Vertical distance between chain gears
180 mm
Pitch of chain
50 mm
Dimensions of chain
235 mm x 296 mm
Total quantity of trays/quantity of trays inside storage
834/800
Quantity of products that each tray can carry
Stick plugged product
3
Slice product/sandwich/little cake
3
Cone/cup
3
Strip product
1
Block product
9
Actual consumption
Total power consumption(including fan)
14.8 kw
Working pressure of compressed air
6-7 bar
Minimum pressure of compressed air
4.5 bar
Total consumption of compressed air(normal consumption)
0.3 m3/min
Total consumption of compressed air(maximum consumption)
1 m3/min
Standard power
3 x 380 V 50/60 Hz
Technical data-cooling system
NH3(ammonia cooling)evaporator unit
Nominal cooling capacity
96 kw / 82,600 kcal/h
Evaporating temperature
-45℃
Internal temperature of instant freezing tunnel
-38℃
Distance between evaporator fins
10 mm, 12 mm, 14 mm
Quantity of fans × power consumption of each fan
6 × 1.50 kw
Total power
9 kw
Air volume
75,000 m3/h
Defrosting system
water
Customer Inquiry
| *Name： | |
| *Tel： | |
| *Email: | |
| *Content： | |
| *Verification code: | |
Login No Account？ Sign up now
Email Login
Email: Password:Forget ? Remember
账号密码索要详情联系13816134166 邵先生
Have an account?Login
Find Password
