A6 Ice Cream Filler
Action
Standard design
The Main Motor System
The Runchen KruntTM-A6 is built on a sturdy stainless steel frame. The filler is designed to meet the highest hygienic standard, including a fully open frame which avoids water traps and allows for efficient hose-down cleaning. Spray nozzles for bracket cleaning are configured as an attachment in standard type.
Stainless steel conveyor chains with a pitch of 70mm carry the molds which are mounted onto the chains by means of “ quick lock ” screws for easy replacement without the need for lubrication.The machine is available with two different indexing pitches. The machine with an indexing pitch of 140mm is for smaller products whereas the machine with an indexing pitch of 210mm can handle larger family-size and bulk containers. It is not required to change chains when changing different pitch of molds.
Main Driving System
A variable frequency motor drives the main cam activating the cup or container dispenser and ejector. The straight movements of the socket slat conveyors are mechanically synchronized with the main drive by means of the traction machinery. The rotary encoder transfers periodic signal to the PLC for accurate control of the smooth operation of all parts activated by the cylinder.
Control System
Runchen©KruntTM-A6 filler controls all operations of system by the central PLC. With PLC, the ice cream production can be controlled accurately, and the replacement of products will be very convenient. It has 2MB data storage space, and could start and stop automatically. Tens of products can be pre programmed. Products data would be shown on the PLC screen, and the whole control panel is equipped with touch buttons and digital display screens, providing convenient operation and monitoring.
Compressed Air and Vacuum System
For food hygiene reasons, all pneumatic components are made from materials which are free of corrosion and lubrication. All valves are electrically activated and are built into a stainless steel cabinet above the machine. The standard machines are fully selected from Festo products. The vacuum system parts which are required for the cup, container and lid dispensing attachments consist of professional vacuum valves.
Machine Extra Advantages
According to the understanding of ice cream industry and practical experience, some improvements in terms of layout, function extension, control, change-over and maintenance are made on the Runchen KruntTM-A6 ice cream filler.
Longer and More Stable Framework
The machine length is extended to 5m(1m longer than the current popular 4m frame) to provide more space for manual operation and more positions for additional working stations. Support of the machine framework is increased from 4 pieces to 6 pieces which reinforces the strength of the machine for steadier running.
Servo Motor Drive for Filling Station
Siemens S7-300 PLC is equipped on standard machine, servo motor drive for the filling station can be operated without additional change. The movement of the filling is programmable via the operation panel to simulate different kinds of cam curve, the curve data can be saved and recalled. This makes product change-over and innovation very convenient.
Temperature Control of Chocolate System
The heating system and temperature control system for both chocolate spraying and topping system are standard design to avoid chocolate stuck in the low ambient temperature.
Lid Unscrambler Unit
The lid unscrambler unit further improves the stability of the lid dispensing accuracy to ensure the rate of success of the lid pushing, and the product aesthetic.
Standard Equipment
The basic Runchen Krunt-A6 filler can be provided with different sets of equipment to product ice cream products of cups, cones and large volume ice cream. The standard sets for each type of product are listed below:
Cone Filling | Cup Filling | Large Container Filling |
Cone dispenser | Cup dispenser | Large container dispenser |
Cone aligner |
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Chocolate spray |
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Double colored ice ream filling with servo drive |
Double colored ice ream filling with servo drive |
Double colored ice ream filling with servo drive |
Two bypass valves | Two bypass valves | Two bypass valves |
Sauce topping |
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Circular slurry supply equipment of two ingredient pumps |
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Dry topping |
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Lid dispenser | Lid dispenser | Lid dispenser |
Lid unscrambler | Lid unscrambler | Lid unscrambler |
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Lid dispenser | Lid dispenser |
Folding equipment for cone packaging paper |
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Vertical discharging equipment |
Vertical discharging equipment |
Vertical discharging equipment |
Cone conveyer belt | Cup conveyer belt | Large conveyer belt |
Optional Equipment
In addition to standard equipment, many different types of optional equipment are available for dispensing, filling, and decorating, thus the product ranges are extended to a great part. The optional equipment for various types of products are as follows:
Cone Filling | Cup Filling | Large Container Filling |
Corrugation filling | Corrugation filling | Double colored ice cream left and right filling |
Double colored ice cream concentric filling | Double colored ice cream concentric filling | Double colored ice cream concentric filling |
Windmill pattern, double colored ice cream filling | Windmill pattern. double colored ice cream filling | Windmill pattern, double colored ice cream filling |
Rotary filling nozzle | Rotary filling nozzle | Rotary filling nozzle |
Filling nozzle for ice cream with corrugation | Filling nozzle for ice cram with corrugation | Filling nozzle for ice cream with corrugation |
Ice cream containing fillers filling | Ice cream containing fillers filling | Ice cream containing fillers filling |
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Ice cream slicing |
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Squeezed ice cream filling, including the cutting wire for cold cutting | Squeezed ice cream filling, including the cutting wire for cold cutting |
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Electric heating element with optional cutting wire | Electric heating element |
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Rotary corrugation instrument for squeezed ice cream filling | Rotary corrugation instrument for squeezed ice cream filling |
Surface decorating instrument | Surface decorating instrument | Surface decorating instrument |
Pen filling | Pen filling |
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Quantitative filling |
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Liquid filling |
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Cocoa powder dispenser |
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Chewing gum dispenser | Chewing gum dispenser |
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Heat sealing instrument - pre-cut foil -foil paper roll |
Heat sealing instrument -pre-cut foil -foil paper roll |
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Dome lid dispenser | Dome lid dispenser |
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Cup lid dispenser | Cup lid dispenser |
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Non stacked cup lid aligner | Non stacked cup lid aligner |
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Non stacked cup lid rotary instrument | Non stacked cup lid rotary instrument |
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Cup lid fine adjustment instrument | Cup lid fine adjustment instrument |
Date printing | Date printing | Date printing |
Conveyer belt | Outlet extending conveyer instrument |
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Pick & release instrument |
Pick & release instrument |
Pick & release instrument |
Supporting Spare Parts
To ensure machine performance, it is recommended to use original parts which can be easily ordered according to the spare parts manual. In order to simplify customers' spare parts reserve work and also to protect customers' original spare parts investment, Runchen Krunt-A6 filler is designed to use most of the compatible parts in the market, including 140 mm die molds, work stations, structure parts, driving parts for example sprocket and chain, electric heating elements and etc.
There is potential instability when using spare parts from other machines, and may damage the machine. Therefore, please consult us to confirm whether the pasts are suitable before using. Similarly, it should also be consulted before applying spare parts of Runchen Krunt-A6 to other similar devices.
Lanes | 6-10 lanes |
Speed | 10-50 stroke/min |
Normal production
Chocolate equipment |
14Liters(3.7US Gals) x2 |
Container volume |
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Dosing volume per unit |
2-6ml(0.07-0.20 fl. oz.) |
Coating |
4-8ml(0.14-0.28 fl. oz.) |
Decoration |
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※ Actual capacity will depend on a number of factors, including shape and volume of the product as well as filling and sealing methods.
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